UniSpeed 3

CNC -Control Fidia M2

Basic Machine

Standard design with one set of machine accessories, but without cutting tools.

The machine is equipped with 400V operating voltage, 230V control voltage and 50 cycles.

Noise level, transmitted by air La max. = 75 dBA; will not be exceeded under dry run conditions.

 Basic Machine Includes:

• Built in CNC rotary table, size 1800mm * 1200mm, with 10 T-slots, 18mm wide and with programmable hydraulic clamping.

• The smallest increment, which can be measured by the integrated measuring system is 0.0001 degrees.

  The feed drive is free of any backlash and infinitely variable from 0 - 2160 degrees per minute.

  The rapid motion is 2160 degrees per minute.

• The headstock is swiveled under full CNC by +/- 100 degrees to the left and right of the vertical position and is also equipped with a programmable hydroclamp system.

• The smallest increment which can be measured by the integrated measuring system is 0.0001 degrees.

  The feed drive is free from any backlash and infinitely variable from 0-2160 degrees per minute.

  The rapid motion is 2160 degrees per minute.

  The bearings for the headstock swivel action are preloaded to achieve a good damping of the milling vibrations.

• Preloaded linear roller guides in X-arrangement guarantee a high positioning accuracy and a large weight capacity.

• The feed drives of the Axes X, Y, Z, B and C are equipped with digital controlled and digital linked servo motors.

• As CNC control the Fidia M2 system is selected. Other controls, such as Heidenhain or Siemens are available upon request.

• The interface CNC control to the feed drives works on a digital basis.

• A direct measuring system of all linear axes is standard as well as an automatic compensation of lead screw errors.

• The working area of the machine is illuminated with a cold light lamp.

• The machine corresponds with the actual CE standard and is surrounded completely by a splash cabin.

• The machine color is Agate grey according to DIN 7038.

• The motor spindle allows high cutting speeds for the use of modern cutters. High roughing capacities and high finishing feed rates are possible with one spindle only.
• Technical data of motor spindle:

  RPM max. 12000

  RPM nominal 1500

  Power (100% rating) 23.5 kW Torque 145 NM

  Power ( 60% rating) 26.0 kW Torque 160 NM

  Power ( 40% rating) 29.5 kW Torque 182Nm

  RPM/Torque/Power curve is enclosed.

  The standard taper of the main spindle is ISO40 DIN 69 871.

  The machine is equipped with an automatic tool changer for 24 standard size tools.

   

Slide Travels

Longitudinal movement of table (X) 2000 mm 78.7"

Transverse movement of table (Y) 1200 mm 47.2"

Vertical travel of head carrier (Z) 1400 mm 55.1"

Swivel of milling head, either side of vertical (B axis) +/-100°

Circular movement of table (C) 0-360°

Size of machine table 1800 mm (1200 mm) 70.9" (47.2")

Maximum workpiece height 1480 mm 58.3"

Maximum load on table 4000 kg 8800 lb.

optional max. table load 10000 kg 22000 lb.

Feed Rates

Longitudinal Travel of Table (X, axis)

Electro-mechanic 0-18000 mm/min. 0-7087 ipm

Rapid traverse 18000 mm/min. 7087 ipm

Transverse Travel of Table (Y, axis)

Electro-mechanic 0-18000 mm/min. 0-7087 ipm

Rapid traverse 18000 mm/min. 7087 ipm

Vertical Movement of Spindle Head Carrier (Z axis)

Electro-mechanic 0-18000 mm/min. 0-7087 ipm

Rapid traverse 18000 mm/min. 7087 ipm

Circular Movement of Table (C axis)

Electro-mechanic 0-2.160 °/min.

Rapid traverse 2160°

Swivel Movement of Milling Head (B axis)

Electro-mechanic (inf. variable) -2.160 °/min.

Rapid traverse 2160°

Milling Spindle

Spindle revolutions standard 50-12000 RPM

26 kW (60% rating), torque 160 NM

Optional 200-18000 RPM

32 kW (60% rating), torque 60 NM

Optional 50-9000 RPM

32 kW (60% rating), torque 570 NM

Main Spindle tool taper ISO 40 DIN 69 871

Optional HSK-A 63 DIN 60 893

Optional ISO 50 DIN 69 871

(ISO 50 available only for 9000 RPM spindle)

Weights

Machine weight (approx.) 19000 kg 41800 lb.

Machine accuracy according to VDI/DGQ 3441

• Linear axes:
• Positioning tolerance P (absolute) 0.012 mm/m. 0.0005/m.
• Repeatability Ps (absolute) 0.007 mm/m. 0.0003/m.
• Rotating axes:
• Positioning tolerance P 10"

The machine control is a highly developed CNC ideally suited for complex shapes and high speed cutting, for digitizing and measuring.

The basic M2 control consists of the main components: Command module IPC and CNC rack. The CNC rack is mounted to the electrical panel and includes:

• 2 off Fidia CPU2 systems, based on a highly fast 32 bit Motorola processor each with 512 kB flash memory.
• 500 mb hard disk with SCSI controller.
• Power supply for all units of the rack.
• Interface for the spindle.
• Module for a local TCP/IP connection of the IPC board.

The 2 Fidia CPU2 unit controls the CNC-modes like interpolation, (max. 6 axes, 1 spindle, 2 handwheels), communication, PLC function for management of machine tool logic.

The IPC command module includes:

• Intel Pentium PC with 32 mb of RAM memory.
• 500 mb hard disc.
• 3 1/2" floppy disc unit 1.44 mb
• Streamer 256 mb including backup software.
• 14" SVGA display with 8 + 8 softkeys.
• PC type keyboard with 102 keys (IP54)
• Track point mouse
• 2 1/2 D MDI programming system ISOGRAPH under Windows NT
• Module for localen TCP/IP connection of the CNC rack.
• Ethernet board to integrate the IPC into an external network.